Sukhoi Su-57 flight testing, development & operations [2012-current]

2D (flat) nozzles don't "reduce" thrust.
The area ratio of variable geometry nozzles changes in flight so that the nozzle operates near perfect isentropic expansion, where the gross thrust coefficient (F/Fi) is almost 1 (given the unavoidable losses due to angularity, friction, leakages...). 2D nozzles behave like the axisymmetric ones (some shock pattern are different tbf), and both output 99% of the ideal thrust.
A reduction in 5% would be massive, a value you can encounter in conditions of moderate under/over-expansion.


That’s cool but flat nozzles still definitely lose thrust. It been documented in various studies including ones done by NASA. Your argument is like claiming there is no ‘fire’ in a combustion engine…..it’s actually rapid thermal expansion where opposing force cancels out to create force transmission through a drive shaft.

 
The paper you sent evaluates the nozzle divergence coefficient, aka angularity losses. That is a simple, unavoidable phenomenon caused by the jet at the exit not having the sole axial component. As the nozzle secondary half angle increases, you lose more forward thrust. If you make the nozzle longer, the angle decreases and divergence coefficient tends to one. This is for both axisymmetric and 2D.
On page 16 you can even see the trend of the coefficient, where it is clear that 2D nozzle has always less angularity losses (and that should be obvious since you have only two ramps moving, with the side walls keeping the jet axial).
That’s cool but flat nozzles still definitely lose thrust
Again, the 2D nozzle behaves like an axisymmetric one, with almost the same losses (around 1%). Plug nozzles don't, and generally have lower efficiency.
You claimed that the thrust of the F119 would be at least 5% higher if a non-2D nozzle were used, a value you can’t achieve by simply using a different nozzle. The thrust you lose is due to friction, angularity, expansion, leakage and cooling air throttling loss, which are present in all nozzle configurations. Afaik there aren't phenomena that appear only in the 2D nozzle that make it "definitely lose thrust" more than in the axisymmetric. Once the area and pressure ratios are defined, the axisymmetric and the 2D nozzle will output almost the same thrust.
You can take a look at this paper https://ntrs.nasa.gov/citations/19800015775
In summary, for the test conditions of this investigation, the SERN and 2-D C-D nozzles generally produce higher and the wedge nozzle generally produces lower thrust minus-drag performance than the axisymmetric nozzle base-line configuration.
The tricky part is the integration of the nozzle in the fuselage, that's when you have differences in aft-end drag and you may choose 2D over ax (speaking of performance only, not radar/IR signature).
 
The inherent design challenges of a 2D nozzle are the increased surface area vs a round nozzle (increased surface drag, more area to be cooled), and the structural inefficiencies of flat surfaces in a pressure vessel (pressure loads cause bending loads). However, a vectoring 2D nozzle has the inherent advantage of being able to control the convergent to divergent area ratio for optimum supersonic expansion at varying nozzle pressure ratios.

One of the practical challenges of the 2D nozzle is sealing leakage paths where the pressurized exhaust flow escapes instead of exiting the exhaust thru the nozzle. This reduces the discharge coefficient, reducing the potential thrust. A lot of effort was put into the F119 nozzle development to minimize flow leakage.
 
I would say yes, although the divergent flap transitioning from flat at the convergent throat to a shallow V at the trailing edge is different. The resulting Hexagonal shape of the nozzle, rotated 15 degrees to each side of the aircraft, does not seem to be optimal for LO surface alignment. There may be aero advantages to that arrangement.
 
It would appear that all 6 surfaces of the divergent section of the nozzle are aligned with neither wings, horizontal stabs, vertical stabs, nor airframe sidewall. They appear to generate reflections in 6 new directions.
 
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