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The recorders should be reletively intact they are designed to be indestructible so it should not be a problem to get whatever information that the investigators need out of them.
 
I see you are very much an engineering type of personality, believing that since there are checks and balances and there are procedures to follow then there is no way to get things past the controllers etc, etc.
Oh, I think you can try. It happens every now and again. But examples are few and far between: the second hand parts supplier AOG Technics allegedly faking parts documents; who were raided by the Serious Fraud Office in December 2023; Koito, the Japanese seat supplier caught faking fire test results in 2010 (by Boeing QA, I believe); Boeing and MCAS; Xtra, the Florida MRO caught-up in the Lion Air crash for not having written processes. Spirit is a mix of the system working, problems were being identified and dealt with, but they weren't being pressured to fix the cause - and probably they couldn't fix the cause because that problem was pressure from Boeing forcing them to tighter and tighter margins.

But notice, only one of those, MCAS, was a developmental situation, the others were all production or maintenance situations where the oversight by airworthiness authorities is not so intense. It's the difference between only having one work product in development, so having 100% coverage by the airworthiness authorities, and production, where only a sample can be looked at.

It's incredibly rare to have technical fraud in an aerospace development, MCAS is the only real example, and to make it worthwhile in a major company is very difficult, the risk exceeds any potential profit by a considerable margin. As reflected by the damage Boeing took as a result, $25Bn in direct costs to date, with at least another $1.1Bn yet to come, and potentially another $25-55Bn from lost orders and discounting.

Of those five examples, only Boeing and Koito are still in business, with Spirit in the process of being carved up by Boeing and Airbus.
 
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Oh, I think you can try. It happens every now and again. But examples are few and far between: the second hand parts supplier AOG Technics allegedly faking parts documents; who were raided by the Serious Fraud Office in December 2023; Koito, the Japanese seat supplier caught faking fire test results in 2010 (by Boeing QA, I believe); Boeing and MCAS; Xtra, the Florida MRO caught-up in the Lion Air crash for not having written processes. Spirit is a mix of the system working, problems were being identified and dealt with, but they weren't being pressured to fix the cause - and probably they couldn't fix the cause because that problem was pressure from Boeing forcing them to tighter and tighter margins.

But notice, only one of those, MCAS, was a developmental situation, the others were all production or maintenance situations where the oversight by airworthiness authorities is not so intense. It's the difference between only having one work product in development, so having 100% coverage by the airworthiness authorities, and production, where only a sample can be looked at.

It's incredibly rare to have technical fraud in an aerospace development, MCAS is the only real example, and to make it worthwhile in a major company is very difficult, the risk exceeds any potential profit by a considerable margin. As reflected by the damage Boeing took as a result, $25Bn in direct costs to date, with at least another $1.1Bn yet to come, and potentially another $25-55Bn from lost orders and discounting.

Of those five examples, only Boeing and Koito are still in business, with Spirit in the process of being carved up by Boeing and Airbus.
Whoever said anything about faking testing or documentation or fraud? I don’t know if this is you building a strawman or if you really interpreted me as saying that if it’s a SW fault then this was done wantonly? I never said that: What I said was that it MAY be a SW fault not that it HAS to be one. And that IF it was, then this MAY have been due to a number of different reasons, a few example being:

a) They did not even have this scenario on the original verification test sheet.

b) They did, but since you can’t test everything, someone made the mistake to strike it out of the verification matrix because either they did not think it could happen, or that it was deemed extremely unlikely (You know, like the cause behind the second JAS 39 Gripen crash?).

c) It was on the list but time and/or money was running out and management pressured the organization to speed up the process and some people rose to the task.

Note that I’m not suggesting that this list is exhaustive or that alternative c is due to malice or attempted fraud. Just that in scenario c then someone wanted to speed up the process and save money. And in most cases they would be right to gamble because in probably 99.9% of the cases or more then nothing bad happens because systems engineering and coding have done their jobs. But if you cut corners long enough then that fraction of a percent can come back and bite you hard. Maybe it did this time in India. We just don’t know yet.

But for sure, fraud is also being perpetrated out there by people who really do not care (e.g. pirate parts). But it never even crossed my mind to place Boeing in that category based on what we know. What I’m talking about is when the next quarter’s result becomes more important that quality control. A lot of aviation industry has sadly gone from being run by engineers to being run by the Gordon Gecco types. I think this is the reason Boeing are where they are today. Same goes for the Volkswagen’s “Dieselgate” emission scandal where greed won over good engineering practices.

Again, I really do hope for Boeing's sake that this does not prove to be a fault due to them cutting corners in design or quality control and that it will instead be something outside their control. Because if not, then I think a third strike after the MCAS and door blowout scandals would be disastrous.

But this is just going around in circles now so we just have to agree to disagree and leave it at that.
 
A few items for what appears to be a community much better informed than me. First, aren't there sensors on the fuel trucks to specifically cut off fuel supply if an impurity or water is detected?
Last I knew, all those checks were still manual, not electronic.

So the tech working the truck has to do the checks. And write that they did so in a log (logs can be electronic). False logging is a criminal offense.



Also, does anyone think that vapor lock could be a possibility. I think (not sure) the ambient temperature was 110 degrees F. The B787 has a limitation of 122 degrees F (I think). But that depends on other ambient conditions including altitude and relative humidity. To those that understand the situation better, is vapor lock a plausible contributor? All best.
Fuel pressure is too high for vapor lock to be a likely problem. Same reason cars no longer deal with vapor lock. High pressure pumps (~100psi) in the tanks, pushing fuel to the fuel controller, which then really cranks up the fuel pressure (~5000psi or more). Jets more or less use the same mechanical fuel system as a Direct Injection engine.


Whoever said anything about faking testing or documentation or fraud? I don’t know if this is you building a strawman or if you really interpreted me as saying that if it’s a SW fault then this was done wantonly? I never said that: What I said was that it MAY be a SW fault not that it HAS to be one. And that IF it was, then this MAY have been due to a number of different reasons, a few example being:

a) They did not even have this scenario on the original verification test sheet.

b) They did, but since you can’t test everything, someone made the mistake to strike it out of the verification matrix because either they did not think it could happen, or that it was deemed extremely unlikely (You know, like the cause behind the second JAS 39 Gripen crash?).

c) It was on the list but time and/or money was running out and management pressured the organization to speed up the process and some people rose to the task.
a) would be a material failure in the fault tree creation. And therefore criminal if it results in a loss of life.
b) not testing this situation could be a material failure, and therefore criminal if it results in a loss of life. The decision to not test it could also be fraud, if some manglement idiot misrepresents just how likely the situation is.
c) would represent the kinds of trouble Boeing now finds themselves in with MCAS, if you're referring to a company's manglement pressuring the internal testing folks. Or it could be seen as criminal collusion and deliberate breach of safeguards, if it's corporate manglement putting pressure on the FAA.
 
Fuel pressure is too high for vapor lock to be a likely problem. Same reason cars no longer deal with vapor lock. High pressure pumps (~100psi) in the tanks, pushing fuel to the fuel controller, which then really cranks up the fuel pressure (~5000psi or more). Jets more or less use the same mechanical fuel system as a Direct Injection engine.

As I recall it the ambient temperature when AI171 took off was very high and that vapor lock (or rather how the system acted on the risk of this occurring) maybe could have been a problem. On the technical side I would think that even if high pressure protects you once you have that in your system, you are still drawing the fuel from tanks at ambient pressure and this is where the vapor would form and problems might occur and why you would have safeguards in your system to handle that. OTOH it's outside my area of expertise so I may be wrong on that. But still, IIRC then even Captain Steve mentioned it as a possibility in his video.

a) would be a material failure in the fault tree creation. And therefore criminal if it results in a loss of life.
b) not testing this situation could be a material failure, and therefore criminal if it results in a loss of life. The decision to not test it could also be fraud, if some manglement idiot misrepresents just how likely the situation is.
c) would represent the kinds of trouble Boeing now finds themselves in with MCAS, if you're referring to a company's manglement pressuring the internal testing folks. Or it could be seen as criminal collusion and deliberate breach of safeguards, if it's corporate manglement putting pressure on the FAA.

Maybe we are talking about different things because regarding bullets a) and b) I was talking about the matrix (every conceivable fault on each axis) from which you construct a fault tree and that you may miss to add a branch. Not that you purposedly omitted one. If you do then I agree with you but if it's due to a miss in foresight as in human error then I don't see how it would warrant criminal charges.

Bullet c) is more problematic I think. Sure, there may be cases where really warranted test cases are struck from the list and in that cases that would indeed be criminal. But you could also think of cases where the delivery date is coming up and there are still some test cases to be done. The right thing to do would of course be to delay deliveries, but management is asking you if you think the remaining test cases are low risk and if you could consider delivering the first few aircraft anyway, before main deliveries start? What do you respond to that? Again, I think the Gripen's second crash shows that this can happen even if people have good intentions.

In addition, I would not be surprised if a few warning lights lit up preceding the launch of the Apollo 11 mission. But some (engineer/committee/whatever) had probably classified these into acceptable and mission critical faults. And since the launch went ahead, there were probably only non-mission critical warning lights lit. What if it had blown up on launch because someone had misidentified a fault case? Bad things can happen even if people do thing by the book and make sound judgements.
 
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As I recall it the ambient temperature when AI171 took off was very high and that vapor lock (or rather how the system acted on the risk of this occurring) maybe could have been a problem. On the technical side I would think that even if high pressure protects you once you have that in your system, you are still drawing the fuel from tanks at ambient pressure and this is where the vapor would form and problems might occur and why you would have safeguards in your system to handle that. OTOH it's outside my area of expertise so I may be wrong on that. But still, IIRC then even Captain Steve mentioned it as a possibility in his video.
Yes, your fuel tanks are at ambient pressure.

There's functionally zero pipe length to get vapor locked inside the tanks before the pumps. There's a coarse filter over the end to keep the big chunks out of the boost pumps. The boost pumps then pack the fuel to ~100psi or so to the engines (and the rest of the fuel tanks for transfer). And you're not going to get bubbles in kerosene at 100psi.

Again, same reason that a modern car (or rather, diesel) doesn't have vapor lock, even in Arizona summer heat.




Maybe we are talking about different things because regarding bullets a) and b) I was talking about the matrix (every conceivable fault on each axis) from which you construct a fault tree and that you may miss to add a branch. Not that you purposedly omitted one. If you do then I agree with you but if it's due to a miss in foresight as in human error then I don't see how it would warrant criminal charges.
Missing a fault branch could/would be negligent.

Not testing a fault branch due to misassigned or miscalculated probability of occurrence would also be negligent.


Bullet c) is more problematic I think. Sure, there may be cases where really warranted test cases are struck from the list and in that cases that would indeed be criminal. But you could also think of cases where the delivery date is coming up and there are still some test cases to be done. The right thing to do would of course be to delay deliveries, but management is asking you if you think the remaining test cases are low risk and if you could consider delivering the first few aircraft anyway, before main deliveries start? What do you respond to that?
My response as a person working for the manufacturer would be "We have run testing from the most likely to least likely. But I am not trusting this to fly the people I love most until it's all tested."

And when the idiot manager tries to retaliate or convince others to skip the testing, I report him.

The only way I would accept not testing that is for the certification authority to say that they believe it is acceptable to not test. It's a conflict of interest for someone working on the manufacturer's side to demand less safety testing.

My response as a person working for the certification authority would be to have multiple people all working separately go through the probabilities of that fault branch and agree on the numbers being low. Then I would state that under advisement of the following named individuals, I am allowing delivery to begin before full testing is completed.



Again, I think the Gripen's second crash shows that this can happen even if people have good intentions.
That happened when both the manufacturer and certifying authority agreed that the probability of that particular fault mode was low enough for testing with a human onboard. And the certifiers publicly admitted that they were wrong about just how likely it actually was.
 
And they do happen, cf the loss of Eurofighter DA6.
Eurofighter DA6 crashed no ?

I was under the impression that DA6 had a double flameout due to mechanical issues peculiar to its' engines, IIRC it was the only Typhoon pre-production airframe fitted with that model of engine.
 
I was under the impression that DA6 had a double flameout due to mechanical issues peculiar to its' engines, IIRC it was the only Typhoon pre-production airframe fitted with that model of engine.
My understanding is it was a software/engine mismatch, though I can't find anything authoritative to confirm that.

ETA: I think Zoo Tycoon has the correct explanation below, I maybe be thinking of the A400M incident.
 
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My understanding is it was a software/engine mismatch, though I can't find anything authoritative to confirm that.

What I recall reading about the DA6 crash is that it was using an interim EJ200 variant specific to that airframe and not a production EJ200 Mk100 engine.
 
I was under the impression that DA6 had a double flameout due to mechanical issues peculiar to its' engines, IIRC it was the only Typhoon pre-production airframe fitted with that model of engine.
My understanding was that it was deliberately doing a series of engine relights at various altitudes, six if I remember correctly. Naturally each one drew the battery voltage down, but insufficient time had been provisioned between tests for it to fully recover. The accumulated effects of each relight caused the final relight to disrupt the battery so leaving the aircraft with zero power. The data concerning the battery performance was available to the flight test team but was missed.
 
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Oh dear, if this plays out there’s fair chance this could be the end of Boeing

Note;- there’s been another case of dual engine flameout on a 787. [/I]

Too big to fail plus it would leave Airbus a monopoly when a) airlines would hate that and b) Airbus production is maxed out
 
Oh dear, if this plays out there’s fair chance this could be the end of Boeing Commercial Aircraft ;-

View: https://youtu.be/VswFVpyg5ew?si=eHF5AULcQ3eg19gP

Note;- there’s been another case of dual engine flameout on a 787.
"I'm not going to speculate" :Rolls Eyes:

In cases like this you can always construct one or more scenarios in which things happen that end up with the final result, but this seems like a particularly complex one. It's just as easy to speculate on something happening in the software or electrics taking out the fuel pumps and creating the same end result without a massed concatenation of circumstances.

The fact there are ADs out there for the 787 falls far short of the smoking gun status the creator is implying:

How many aircraft have their electrics running continuously for 248 days? (Not many, because Boeing spotted this one in the lab.) We can be pretty sure a complete loss of AC power wasn't triggered, because the pilots retained control and still had radio.

22 days is a bit more of a concern (and I'm 100% sure that should be "three _flight_ control modules", not "three _eight_ control modules" - how did he miss that?), but even if triggered there's a 50% chance of that flight controls reset happening on the ground* and even in the air it shouldn't be lethal in most circumstances** And again it's not the issue the aircraft encountered, flight control was clearly retained until impact.

The third one is interesting. At first glance I didn't think it was any more relevant than the others, but I found a very interesting dive into what's likely going on here. That's interesting in its own right (well, it is if you're interested in avionics internals), but it's what's running in the eight General Processing Modules it affects that may need looking at: "The GPMs in these CCR cabinets run hosted functions such as Remote Power Distribution System (RPDS), Generator/Bus Power Control Unit (GCU/BPCU), Circuit Breaker Indication and Control, Landing Gear Indication and Control, Thrust Management Function, and Flight Management Function."

So we've got power management and Thrust and Flight Management potentially receiving/distributing messages with corrupted timestamps. Just what might happen with any of those in that scenario is potentially going to need looking at to rule it out as a potential factor.

Or they could just look at when the crash 787 was last powered on/off, and rule it out that way.

The existence of the ADs in general, rather than their specific issues, isn't any more of a worry. Aircraft are complex and there are lots of issues that turn up in use.***

* Given typical 787 usage of 12 hours flight-time a day.

** Scary, but mostly not an issue.

*** I've even run into a weird numeric overflow/wraparound/whatever issue myself - not in flight code fortunately, but in the Ada compiler we were using, which turned out to fall over if presented with 132 or more nested or-else statements. The particular weirdness with this wasn't so much that there was a limit there, but that it happened at 132, not the expected power-of-two you'd usually see with a counter overflow.
 
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Oh dear, if this plays out there’s fair chance this could be the end of Boeing Commercial Aircraft ;-

View: https://youtu.be/VswFVpyg5ew?si=eHF5AULcQ3eg19gP

Note;- there’s been another case of dual engine flameout on a 787.



This video highlights another user, probably into aircraft maintenance, telling that -

- There are known cases of 787 & 777 of total electrical failure.
- FSOV (Fuel Shut Off Valve) are spring-loaded & not powered by engine's PMA (Permanent magnet Alternator) but by aircrafts DC system.
- Aircraft loses electricity, FSOV shuts off.
- FSOV designed to protect airframe, not engines.
- Boeing thinks it is safer to shut down engine than to keep feeding fuel into a potential fire.
- BUT, for both FSOVs to close, A/c should lose both AC buses, DC buses & Battery backup.
- RAT would take 2 seconds to deploy & start giving electrical power
- when switching power sources, system can behave unpredictably - especially if one source is competing with RAT or is unstable, causing delays & closing FSOVs.

Well, we do notice in homes, offices, when voltage fluctuates then switching from main power to UPS/Invertor can be some times like ping-pong. But a S/w controlled switching can keep the power to backup/secondary only.

- So in 787 the FSOVs power is from DC but not with DIRECT battery backup, like in A320 for example. It is INDIRECT, the batteries support DC but FMC prioritizes flight critical systems 1st. If power limted or unstable then less critical FSOV can be deprioritized.
- From 2015-2020, 3 ADs (Air-worthyness Directive) were issued.
- 787 continiously powered for 248 days can lose all AC power due to GCUs (Generator Control Unit) going into fail-safe mode, the S/w counter is local to GCU.​
- On ground, power cycling or reboot of main electrical power &/or to Contol Modules required.​
- All 3 Control Modules might reset together if powered for 22 days.​
- Stale data monitoring function of Common Core system (CCS) may be lost if powered for 51 days, leading to loss of Common Data N/w (CDN) message age validation, combined with CDN switch failure. IDK what is this?

- Google search on FSOV, in the video show that FSOV will close when -
- Inlet or outlet temp. beyond limit.​
- Bleed air pressure is lost, probably due to compressor stall, fire, etc.​
- electricity to FSOV lost.​
- ANA 787 incident where Over-thust protection by TCMA or Thrust Control Malfunction Accommodation system. I mentioned this already.

QUESTIONs:
- In those known cases, what caused a massive electrical failure taking out 3 redundant supplies - AC, DC, batteries?
- Why EEC & its PMA doesn't have at least secondary control over FSOV?
- Why the electrical switching in such critical machine is not instantanious?
- How can FSOV be deprioritized when A/c needs fuel to fly?
- Does the FMC check the GCU counter & Control Modules before flight, detect interception with flight, display caution on MFD?
- Is GCU connected to EEC or no need?
- What powers GCU - A/c's AC or DC, EEC's PMA?
- We now that battery can be shut down by cockpit overhead panel. Perhaps after 1 day of duty the A/c might be given few hours of rest, IDK. So, does the maintenance crew power cyce the main power or the sub-systems?
- Did the ground crew address th CDn issue.
- All types of planes fly in MEA region (Middle-Eastm Africa) with hotter climate. So what about inlets & outlet temp limits there?
 
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@Low IQ Techie beat me to it and posted a good analysis while I was writing on mine, but I'll post it anyway:

There have been a number of reactions to the video @Zoo Tycoon posted ranging from that it would be ANYTHING but “simple” for a total electrical failure to occur, to talk of messages with the wrong time stamp, wraparound issues and the improbability of a 787 being run continuously for too long causing electrical problems.

However, another takeaway from the video is that there is a thing called the FSOV (Fuel Shut Off Valve) on the 787 which seems to be spring loaded to a default position of closed when at rest, and therefore has to be kept open actively by a continuous and uninterrupted supply of electrical power.

Now if you take that in combination with the only surviving passenger in seat 11A of AI171 supposedly saying that there was a bang and the lights flickered of and on prior to the crash, and that we know the RAT deployed, then this indicates that there was a serious electrical issue preceding the crash.

If you then combine that with the knowledge that the Airbus supposedly has two independent dedicated battery backup systems for the FSOV’s, while on the 787 there is only one backup battery which supplies both and that this is also shared with a lot of other systems. In addition, this taken together with the fact that these FSOV’s are supposedly not even at the top of the list in the 787, then this does indeed seem worrisome. And if this is so then this does sound strange, given that it seems that the closure of an FSOV is irreversible. All this is of course with the caveat that I interpreted the information in the video correct, and that what is presented there is factually true. But if it is, then I’m not going to mince words but say that this IMO is just poor system design, nothing else.

Also, no one in this thread has yet commented on the information in the video about the prior incident where both FSOV’s closed and shut down a 787 after landing, allegedly because “the pilots selected thrust reversal too quickly”. Really? Could this actually happen? To me this sounds crazy: I understand that you would want to introduce safeguards connected to inadvertent selection of thrust reversals but to trigger the FSOV’s to snap shut and having to tow the aircraft off the runway? Does that sound like good system design? Are there more instances in the 787’s system design when this might occur?

But even if this (unintended closure of the FSOV’s) does not prove to be the root cause of the AI171’s crash, my faith in Boeing has even so taken another severe hit because here we have another single point of failure design feature (just like the MCAS reliance on a single angle of attack sensor) that can lead to catastrophic consequences. And TBH, I never suspected that I would have a sword of Damocles like that (spring loaded FSOV’s without separate independent battery backup) hanging over my head when flying this type of airliner.
 
What electrical power is supplied by the RAT, It was deployed so some kind of power loss triggered that. Enough power for critical systems but I personally do not know WHICH systems get that power.
 
What electrical power is supplied by the RAT, It was deployed so some kind of power loss triggered that. Enough power for critical systems but I personally do not know WHICH systems get that power.

Regarding the deployment of the RAT, isn't that a bit of a hen and egg issue still? We know double engine failure triggers the deployment of the RAT, but did instead some electrical issue prior to that cut electrical power momentarily (the flickering lights passenger 11A saw) where upon the FSOVs killed the engines and the RAT deployed after that? What is the significance of the flickering lights and when in the chain of events did it occur? AFAIK we don't know that yet. But even if there is malice behind what happened and the electrical power was cut momentarily because of that (snapping the FSOVs shut), how on earth can you construct a system so that if this happens it shuts off the fuel to BOTH engines in completely unharmed parts of the aircraft? Does that sound like good systems engineering?
 
Regarding the deployment of the RAT, isn't that a bit of a hen and egg issue still? We know double engine failure triggers the deployment of the RAT, but did instead some electrical issue prior to that cut electrical power momentarily (the flickering lights passenger 11A saw) where upon the FSOVs killed the engines and the RAT deployed after that? What is the significance of the flickering lights and when in the chain of events did it occur? AFAIK we don't know that yet. But even if there is malice behind what happened and the electrical power was cut momentarily because of that (snapping the FSOVs shut), how on earth can you construct a system so that if this happens it shuts off the fuel to BOTH engines in completely unharmed parts of the aircraft? Does that sound like good systems engineering?
I did not say there was malice in the event but, no, it does not sound like good systems engineering and I am not aware I said it was.
 
I did not say there was malice in the event but, no, it does not sound like good systems engineering and I am not aware I said it was.

And I never suggested that you did and sorry if you interpreted it that way because that was not what I meant. I was just pointing out what seems to be fundamental difference in the systems design between the Airbus and the 787: My understanding so far is that IF the RAT on AI171 deployed because of double engine failure due to the FSOVs snapping shut due to a temporal loss of power, this does not seems to be a possible failure case on the Airbus. And my point was that even if there was malice behind what happened on AI171 and there was a temporal loss of power shutting the FSOVs closed because of this, I would still call such a single point of failure system design that kills both engines because of this atrocious.
 
If you then combine that with the knowledge that the Airbus supposedly has two independent dedicated battery backup systems for the FSOV’s, while on the 787 there is only one backup battery which supplies both and that this is also shared with a lot of other systems. In addition, this taken together with the fact that these FSOV’s are supposedly not even at the top of the list in the 787, then this does indeed seem worrisome. And if this is so then this does sound strange, given that it seems that the closure of an FSOV is irreversible.

The root Boeing/Airbus FSOV issue is not the amount of battery backup, but that the Airbus FSOVs are directly wired to the battery as well as the DC power bus, while the 787 FSOVs are only wired via the DC bus. So if you lose the DC power bus it's an issue on the Boeing, but not on the Airbus. Secondarily to that, Boeing's power-management system reportedly will prioritize power distribution to the point of cutting out the FSOVs if that's needed to keep the FCS functioning. That's entirely appropriate design, an aircraft with no engine thrust is safer than an aircraft with no flight controls. There may be segments of flight (takeoff and landing) where loss of engine thrust is more dangerous, but that's also true of loss of flight controls near the ground.

Also, no one in this thread has yet commented on the information in the video about the prior incident where both FSOV’s closed and shut down a 787 after landing, allegedly because “the pilots selected thrust reversal too quickly”. Really? Could this actually happen? To me this sounds crazy: I understand that you would want to introduce safeguards connected to inadvertent selection of thrust reversals but to trigger the FSOV’s to snap shut and having to tow the aircraft off the runway? Does that sound like good system design?

It's an unpredicted combination of circumstances involving two separate systems - the FCS and undercarriage sensors vs the engine safety systems. AIUI they bounced the aircraft, getting a momentarily true weight on wheels condition from the undercarriage sensors that allowed them to deploy the thrust reversers, then, with the aircraft now detected as in the air again, slammed the thrust reversers shut again. The engine safety systems interpreted that as inflight thrust surges rather than on-ground thrust-reverser activity and activated the FSOVs as they're intended to do.

That is basically sound system design, just lacking sufficient protection against transient conditions during landing. My guess is the long term response would be to modify the weight-on-wheels algorithm to take slightly longer to set the weight-on-wheels condition true.


my faith in Boeing has even so taken another severe hit because here we have another single point of failure design feature

Lots of single point of failure issues in the legacy 737 design, Boeing attempts to claim there is redundancy because the crew might notice/take action have never impressed me.
 
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- Stale data monitoring function of Common Core system (CCS) may be lost if powered for 51 days, leading to loss of Common Data N/w (CDN) message age validation, combined with CDN switch failure. IDK what is this?
Every message on the aircraft's internal comms bus - basically ethernet - has a time stamp. If you're getting out of date messages, they should be ignored. But when the counter assigning time-stamps wraps around after 51 days you'll get a (possibly transient?) situation where all the messages in the system have invalid time-stamps. I'm not certain if it's something that'll clear itself because all the timestamps will then become sequential again, or if it'll cause a longer-lasting failure condition.

ANA 787 incident where Over-thust protection by TCMA or Thrust Control Malfunction Accommodation system. I mentioned this already.

QUESTIONs:
- In those known cases, what caused a massive electrical failure taking out 3 redundant supplies - AC, DC, batteries?
There was no electrical failure. There was a transient situation where the conditions for automatic FSOV deployment (in the air, thrust surges) were true on both engines. The system worked as designed, but there was insufficient protection around a bounce on landing combined with rapid thrust reverser cycling.

ETA: I've modified this to strike out 'in the air', as I now understand it, TCMA should only trigger on the ground.

- Why EEC & its PMA doesn't have at least secondary control over FSOV?

Because FSOV operation is intended to happen when everything else has failed. The scenario is engine fire, unable to shut down fuel pumps, no engine controls work; but eventually the FSOV will lose power due to the fire damage, that power holds the valve open and without it the valve will spring shut and shut down the engine. FSOV functionality requires it to be able to operate independently of any input.

- How can FSOV be deprioritized when A/c needs fuel to fly?

Because it needs fuel to fly less than it needs flight controls to fly.
 
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The root Boeing/Airbus FSOV issue is not the amount of battery backup, but that the Airbus FSOVs are directly wired to the battery as well as the DC power bus, while the 787 FSOVs are only wired via the DC bus. So if you lose the DC power bus it's an issue on the Boeing, but not on the Airbus. Secondarily to that, Boeing's power-management system reportedly will prioritize power distribution to the point of cutting out the FSOVs if that's needed to keep the FCS functioning. That's entirely appropriate design, an aircraft with no engine thrust is safer than an aircraft with no flight controls. There may be segments of flight (takeoff and landing) where loss of engine thrust is more dangerous, but that's also true of loss of flight controls near the ground.

Well of course in the end and if there are no other choices left, then I agree that the FCS need priority over the engines but I can't agree to that the way Boeing seems to have implemented this on the 787 is "entirely appropriate design" as you say. Why? Well because it seems that even a fraction of a seconds loss of electrical power will close the FSOV on a Boeing but not on an Airbus since it seems that only the Airbus' FSOVs have independent dedicated power supply which does not seem to be the case on the 787. So it seems the Airbus is the one with a basically sound system design but the 787 is not.

It's an unpredicted combination of circumstances involving two separate systems - the FCS and undercarriage sensors vs the engine safety systems. AIUI they bounced the aircraft, getting a momentarily true weight on wheels condition from the undercarriage sensors that allowed them to deploy the thrust reversers, then, with the aircraft now detected as in the air again, slammed the thrust reversers shut again. The engine safety systems interpreted that as inflight thrust surges rather than on-ground thrust-reverser activity and activated the FSOVs as they're intended to do.

That is basically sound system design, just lacking sufficient protection against transient conditions during landing. My guess is the long term response would be to modify the weight-on-wheels algorithm to take slightly longer to set the weight-on-wheels condition true.

I can't agree to this being "basically sound system design" either: If Boeing's solution to this was to activate the FSOVs then this is irreversible and they had to be towed off the runway. A good system design should after the incident have allowed the pilots to reset everything to do with the engines to a pre-start up configuration, then to do a normal engine start up and taxi back to the gate.
 
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Well of course in the end and if there are no other choices left, then I agree that the FCS need priority over the engines but I can't agree to that the way Boeing seems to have implemented this on the 787 is "entirely appropriate design" as you say. Why? Well because it seems that even a fraction of a seconds loss of electrical power will close the FSOV on a Boeing but not on an Airbus since it seems that only the Airbus' FSOVs have independent dedicated power supply which does not seem to be the case on the 787. So it seems the Airbus is the one with a basically sound system design but the 787 is not.
I agree, when I said "entirely appropriate system design" I was referring solely to prioritizing FCS over engines for power distribution.

I can't agree to this being "basically sound system design" either: If Boeing's solution to this was to activate the FSOVs then this is irreversible and they had to be towed off the runway. A good system design should after the incident have allowed the pilots to reset everything to do with the engines to a pre-start up configuration, then to do a normal engine start up and taxi back to the gate.
FSOV is a latch-ditch save the aircraft system. Ensuring that functionality takes priority over everything, especially the minor inconvenience of needing a tow off the runway. If you want to provide a cockpit reset on FSOV that means creating a more complex system, with the possibility of failing when its really needed, whereas what you actually want is the simplest system possible. Accepting higher risk to alleviate a minor inconvenience isn't good design.
 
And I never suggested that you did and sorry if you interpreted it that way because that was not what I meant. I was just pointing out what seems to be fundamental difference in the systems design between the Airbus and the 787: My understanding so far is that IF the RAT on AI171 deployed because of double engine failure due to the FSOVs snapping shut due to a temporal loss of power, this does not seems to be a possible failure case on the Airbus. And my point was that even if there was malice behind what happened on AI171 and there was a temporal loss of power shutting the FSOVs closed because of this, I would still call such a single point of failure system design that kills both engines because of this atrocious.
Sorry mate, extra crispy knackered this week. Stay well out there.
 
I agree, when I said "entirely appropriate system design" I was referring solely to prioritizing FCS over engines for power distribution.

OK, in that case I agree completely.

FSOV is a latch-ditch save the aircraft system. Ensuring that functionality takes priority over everything, especially the minor inconvenience of needing a tow off the runway. If you want to provide a cockpit reset on FSOV that means creating a more complex system, with the possibility of failing when its really needed, whereas what you actually want is the simplest system possible. Accepting higher risk to alleviate a minor inconvenience isn't good design.

Well, I more interpret the FSOV functionality as a last ditch defense against engine fire in the event that the pilots have lost the ability to actively shut it down from the cockpit, nothing else. So my point was not to use the FSOV at all in this scenario. Using the FSOV to shut down the engines due to the system being "annoyed" by the pilot selecting thrust reversal a tad to early seem like very "creative" systems engineering to me. How about a system solution that ignores the thrust reversal command until the wheels are firmly on the ground instead? Doesn't seem too complex to implement to me.....
 
And I never suggested that you did and sorry if you interpreted it that way because that was not what I meant. I was just pointing out what seems to be fundamental difference in the systems design between the Airbus and the 787: My understanding so far is that IF the RAT on AI171 deployed because of double engine failure due to the FSOVs snapping shut due to a temporal loss of power, this does not seems to be a possible failure case on the Airbus. And my point was that even if there was malice behind what happened on AI171 and there was a temporal loss of power shutting the FSOVs closed because of this, I would still call such a single point of failure system design that kills both engines because of this atrocious.
I would recommend to not try to get ahead too far of the actual investigation.
 
I would recommend to not try to get ahead too far of the actual investigation.

Absolutely. Let's not jump to any conclusions. But I think considering that the FSOV control system design is at fault is just as valid a speculation as the one earlier on about fuel contamination.
 
Well, I more interpret the FSOV functionality as a last ditch defense against engine fire in the event that the pilots have lost the ability to actively shut it down from the cockpit, nothing else. So my point was not to use the FSOV at all in this scenario. Using the FSOV to shut down the engines due to the system being "annoyed" by the pilot selecting thrust reversal a tad to early seem like very "creative" systems engineering to me.

It's a defence against multiple things. The FADEC isn't 'annoyed' with the pilot, what it cares about is that it thinks it's detected one of the conditions where the engine needs to be shut down right now because it's a safety critical situation.

How about a system solution that ignores the thrust reversal command until the wheels are firmly on the ground instead? Doesn't seem too complex to implement to me.....
That's probably exactly what they thought they had, it's how thrust reversers normally work. But weight-on-wheels, is surprisingly complex to determine because of things like bounce - has the aircraft actually landed, landed and completely left the ground again in a bounce where it will land again, is it beginning a Go Around, or is the WOW sensor just not registering right this moment because it's bounced enough to unload the undercarriage and sensor, but not actually enough to leave the ground. And then you have to combine the data for all three sets of wheels, AND the radalts. It's not actually a binary condition, no matter how much it looks like one.

In googling around this, I've found some hints on the PPRUNE forums that the HPSOV (FSOV) valve is driven, not spring-loaded, and physically latches when operated, but I haven't yet found the original post to get the details (56 page thread). If so that may explain some of the choices around powering it, and the inability to reset it once triggered.
 
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- Why the electrical switching in such critical machine is not instantanious?
Because mechanical switches take time to move. I don't believe that the FAA has approved any solid-state automatic bus transfer switches yet.


- How can FSOV be deprioritized when A/c needs fuel to fly?
Because airliners are very good gliders, but do not continue to fly without any flight controls.

If a jet engine loses fuel in flight, the engine will continue spinning for a long time. There's entire in-flight engine restart procedures, which mostly involve nosing down to increase the airflow into the engine and increase the RPM and then opening the fuel valves and turning on the ignitors. Restarting a jet engine in flight is trivial, even needing to do so happens so rarely that pilots can go entire careers without needing to.


In googling around this, I've found some hints on the PPRUNE forums that the HPSOV (FSOV) valve is driven, not spring-loaded, and physically latches when operated, but I haven't yet found the original post to get the details (56 page thread). If so that may explain some of the choices around powering it, and the inability to reset it once triggered.
That's weird, because I thought that part of normal startup was to turn FSOVs to the ON position. As in, it's a solenoid valve, relying on electrical power to hold it open and a spring to shut it. No latches needed, since the spring is very strong.
 
It's a defence against multiple things. The FADEC isn't 'annoyed' with the pilot, what it cares about is that it thinks it's detected one of the conditions where the engine needs to be shut down right now because it's a safety critical situation.

That's probably exactly what they thought they had, it's how thrust reversers normally work. But weight-on-wheels, is surprisingly complex to determine because of things like bounce - has the aircraft actually landed, landed and completely left the ground again in a bounce where it will land again, is it beginning a Go Around, or is the WOW sensor just not registering right this moment because it's bounced enough to unload the undercarriage and sensor, but not actually enough to leave the ground. And then you have to combine the data for all three sets of wheels, AND the radalts. It's not actually a binary condition, no matter how much it looks like one.

In googling around this, I've found some hints on the PPRUNE forums that the HPSOV (FSOV) valve is driven, not spring-loaded, and physically latches when operated, but I haven't yet found the original post to get the details (56 page thread). If so that may explain some of the choices around powering it, and the inability to reset it once triggered.

TBH, I find it very strange that you are still defending a system solution that shuts the FSOV irreversibly if the pilots select the thrust reversal a tad early resulting in that the aircraft has to be towed off the runway. And for goodness sake, I just used the system solution of ignoring the pilots wish to reverse a bit to early based on the landing gear info as ONE EXAMPLE of what you could do OTHER than shutting the FSOV. Not that it was the final end-all solution to the problem. Doing a good system solution for this obviously requires some thought and is not something I would put in the hands of us here in the forum. You need an in-depth understanding of the aircraft's systems to do that and hours of system engineering by professionals who are well read into the 787 systems. But while we won't be able to do a GOOD systems solution to address this problem here in the forum on a coffee break I for sure think we can say that using the FSOV in this case is a BAD idea.

So again, we still don't know what made AI171 crash. But what has happened is that we have gained more insight into how Boeing seems to have system engineered certain aspects of the 787. And I'm still not at all impressed by a design that seems to allow that components meant to safeguard against uncontrolled fires in the engines can snap shut if there is a glitch in the power supply. Especially since it seems that the system design team at Airbus has dedicated independent battery backup for these to ensure that this does not happen (which seems prudent) seeing that the FSOVs closing while airborne would be catastrophic. So in summary, even if the FSOVs did not cause AI171 to crash, then the 787's system design as such on this point is still a disaster waiting to happen. Then to crown it all, Boeing seems to have implemented a safeguard against the pilots selecting thrust reversal too early that shuts these valves off irreversibly leaving towing off the runway as the only option left. Are these the sign of good systems engineering? And before you answer that, that was a rhetorical question. The answer is no, it is not, and if this is any indication of how other systems are implemented on the 787 then I would be very worried indeed.
 
TBH, I find it very strange that you are still defending a system solution that shuts the FSOV irreversibly if the pilots select the thrust reversal a tad early resulting in that the aircraft has to be towed off the runway.

What exactly is it makes you believe that protection against something that might result in a hull loss and the associated casualties, is outweighed by the inconvenience of needing a tug to get off the runway?

we have gained more insight into how Boeing seems to have system engineered certain aspects of the 787. And I'm still not at all impressed by a design that seems to allow that components meant to safeguard against uncontrolled fires in the engines can snap shut if there is a glitch in the power supply. Especially since it seems that the system design team at Airbus has dedicated independent battery backup for these to ensure that this does not happen (which seems prudent) seeing that the FSOVs closing while airborne would be catastrophic. So in summary, even if the FSOVs did not cause AI171 to crash, then the 787's system design as such on this point is still a disaster waiting to happen.
We don't have the full system design documentation or the safety analysis. I'm not willing to condemn the Boeing design for not working like the Airbus one because there are major differences in the 787's electrical systems compared with any other aircraft, and, as I noted, some suggestions on PPRUNE (which usually has more airline ops guys than we do here) that the 787's HPSOV may operate differently than to other FSOV designs. Wait for the investigation to determine if there are issues, we don't have the data to tell.

to crown it all, Boeing seems to have implemented a safeguard against the pilots selecting thrust reversal too early that shuts these valves off irreversibly leaving towing off the runway as the only option left.
I'm not certain how many more ways I can find to tell you that this is not "a safeguard against the pilots selecting thrust reversal too early". It's a protection against much more serious scenarios, such as a turbine runaway/overspeed, which could result in the engine blisk exploding, fragging the fuselage and starting fires. It just happened to be triggered by the combination of actions on ANA NH-985 producing a similar set of thrust readings.
 
What exactly is it makes you believe that protection against something that might result in a hull loss and the associated casualties, is outweighed by the inconvenience of needing a tug to get off the runway?

Try to understand this simple fact: I'm not AGAINST the idea of implementing a system solution that avoids the engagement of thrust reversal too early and that this does not mean I'm opposed to implement something to avoid "a hull loss and the associated casualties". I'm simply saying that whatever has been implemented in the 787 shut the FSOVs off in this situation and that this is UNWARRANTED and BAD system engineering. Get it?

We don't have the full system design documentation or the safety analysis. I'm not willing to condemn the Boeing design for not working like the Airbus one because there are major differences in the 787's electrical systems compared with any other aircraft, and, as I noted, some suggestions on PPRUNE (which usually has more airline ops guys than we do here) that the 787's HPSOV may operate differently than to other FSOV designs. Wait for the investigation to determine if there are issues, we don't have the data to tell.

OK, so in summary, you don't seems to find the information that has come out so far in this thread about the Airbus' and 787's design differences when it comes to the FSOV systemization disturbing? OK fine, well on that point we will just have to agree to disagree because I do.

I'm not certain how many more ways I can find to tell you that this is not "a safeguard against the pilots selecting thrust reversal too early". It's a protection against much more serious scenarios, such as a turbine runaway/overspeed, which could result in the engine blisk exploding, fragging the fuselage and starting fires. It just happened to be triggered by the combination of actions on ANA NH-985 producing a similar set of thrust readings.

No I think everyone is aware that this (the FSOV's closing) in this case was not DESIGNED into the system INTENTIONALLY. But because of BAD system design this is what actually happened. Can't you understand the difference?

And with that I think we are done: We simply have to agree to disagree.
 
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