Could you please share some info on this? There are a ton of airliners flying today which have composite wings. Afaik with composites maintenance does not exist - the material doesn't change its properties very much up until the point it fails catastrophically, and is impossible to repair. The trick is to figure out how close to failing is it.
That's true, but commercial aircraft don't sustain combat damage or have to return damaged by enemy fire to their air base or aircraft carrier.
From this article about the Su-27KM:
Como vimos en la nota previa sobre los proyectos S-22, S-32, S-45, Sh-90 y Su-47 Berkut, en los años 80 Mikhail Simonov, Jefe de la oficina de diseño de
www.zona-militar.com
"The problem was that any damage to one of the carbon fiber panels would lead to a break in the continuity of the panel's reinforcing fibers, altering the wing's mechanical properties and risking catastrophic collapse. In other words, a damaged component of a carbon fiber panel cannot be repaired or patched; it must be replaced entirely.
Theoretically, the Su-27KM's damaged carbon fiber wing could be completely replaced aboard the ship. However, it would be unlikely for a Su-27KM with certain wing damage to reach an airfield or the aircraft carrier deck; under enormous loads, the composite wing would lose its structural strength upon the first projectile impact and collapse instantly in mid-air.
Therefore, even if the Su-27KM fighter could return to its aircraft carrier, it would be impossible to carry out combat damage repairs on board, as no patch (like plugging holes in a metal structure) would fix the broken carbon fiber reinforcement panels. All that was needed was a complete replacement of the entire composite panel.
These panels were manufactured by NPO Graphite, and at prices in the early 1990s, each panel cost 1.5 million rubles. This meant that a set of side panels for a fighter like the Su-27KM cost approximately 6 million rubles, with a production cycle of several months."