Electron beam tubes and devices for indicators of 3rd generation information display systems
As you know, in the indicators on the windshield, which are part of the IPP-2-53, SEI-31 and Narcissus, the projection CRT "Kunitsa" is used. It is also known that this PELT has a number of disadvantages, the main of which are: "screen effect" - the presence of residual glow of the screen at night and the formation of haloes around the image elements when forcing the brightness, which worsens the contrast. The reasons for the occurrence of these shortcomings of the PELT "Kunitsa" and ways to reduce their influence in some way were mentioned above. Therefore, during the development of KAI-1, the issue of creating a new, perfect PELT, having higher brightness and resolution and devoid of these shortcomings, became acute. A similar PELT began to be developed by the Platan Research Institute in the early 80s. This PELT, called "Latex", was a tube with a ceramic flask, in which a leukosa-pfir is used as a screen, which has a higher thermal conductivity compared to glass. Having an anode voltage of 18 kV, mixed (magnetic and electrostatic) focusing, the PELT "Latex", according to the developers, was supposed to provide high brightness, high resolution and significantly longer durability compared to the existing PELT. Given that the declared characteristics of the "Latex" PELT are much higher than the characteristics of the "Kunitsa" PELT, a new tube was installed in the design of the KAI-1. However, during the KAI-1 testing process, the declared characteristics of the PELT "Latex" were not confirmed. The reason for this was the miscalculation of the developers of PELT in assessing the possibility of the phosphor and the reliability of the technology of gluing a ceramic flask with leucosapphire. The bottom line is that as the brightness was forced, there was a saturation of the phosphor and there was no expected proportional increase in brightness, but there was a critical heating of the screen due to the local concentration of radiant energy. It was the latter that caused the use of leukosapphire. In addition, during bench and flight tests, including factory tests of the MIG-29M aircraft, there were frequent failures of the PELT "Latex" due to a violation of its tightness, which led to the complete failure of the KAI. Almost all PELT "Latex" manufactured by the Research Institute "Platan" failed in a relatively short time. Only some replenishable reserve of these tubes and a well-organized NIO-2 repair service allowed the aircraft to continue flight tests for some time. Another significant disadvantage of the "Latex" PELT is the hard X-ray radiation it creates, especially in the direction of the tube axis. The tube screen made of leucosapphire, unlike glass in conventional CRTs, does not prevent radiation, the level of which exceeds the permissible norm several times. Since the pre-configuration of the PELT control unit is carried out without an attached optical head, when it was turned on, the adjusters could be subjected to strong exposure to irradiation. These objective facts were established by specialists of the Institute named after V. G. Claps, who carried out appropriate measurements at workplaces in the Association. On the recommendation of the Institute, the necessary measures were taken to protect against radiation at these workplaces. In conclusion, regarding the PELT "Latex", it should be pointed out the exceptionally high cost of these PELT: in 1986 prices it was 2500 rubles per sample.
In 1987, on the initiative of M. Z. Lvovsky and V. A. Sysoeva, supported by the General Director of the Association K. K. Filippov, according to the Terms of Reference approved by him, the plant (MELZ) began the development of an alternative PELT based on the Moscow bulb by the electric lamp PELT "Kunitsa" and named "Coma". The development of the new PELT was supported by the leadership of the Ministry of Defense, which instructed the relevant services to constantly monitor the progress of development. In the development of the PELT "Coma", the latest achievements in the field of electronic optics were used and a modern technology based on the use of laser processing of the elements of the focusing part of the electronic optics of the PELT was laid. The use of an improved luminophor, combined with a successful solution of the optical part, allowed to achieve very high characteristics at an anode voltage of 15kv and a voltage on a focusing electrode of 2kV. The brightness of the PELT "Coma" (in compressed raster) is 2 times higher than the brightness of the PELT "Kunitsa" and is 12,000-14,000 k.d/m2, and the resolution is increased by 30 (line thickness 0.08-0.1 mm). Almost, the "screen effect" and the formation of a halo when forcing the brightness have been completely eliminated. The working diameter of the tube is 55 mm, the diameter of the neck is 22 mm, the angle of the bulb socket is 55, the length of the tube is 220-230mm.
The cost of PELT "Coma" was 200 rubles in the prices of 1987-1988, that is, 12.5 times lower than the cost of PELT "Latex", with the same characteristics. The creation of the "Coma" PELT made it possible to eliminate the crisis caused by the failure with the "Latex" tube in a timely manner. In a short time, the design of KAI-1 was developed on the basis of the "Coma" PELT (Lead designer F. D. Zharzhavsky) and all previously manufactured indicators have been refined. In 1988, the State Tests of the PELT "Koma" were completed and it received a certificate for its use in military equipment.
Monochromatic CRT for electron beam indicators ELI.
In the process of developing the concept of building 3rd generation information display systems, which include CROCUS and EDELWEISS, the Association studied the state of developments in the field of direct vision electron beam tubes and the prospects for their further development. The results of the research showed a serious lag of the electronics industry of the USSR in this area from the world level. This was especially true for colored (mask) CRTs suitable for operation on board fighters with cannon weapons. Moreover, there was no reason to expect changes in this area in the coming years, which was further confounded. Taking into account these and other circumstances, it was decided to design ELI on the basis of monochromatic CRT. In world practice, such a decision was no exception. An example of a similar approach is the F-18 fighter aircraft information display system, recognized as meeting the requirements for integrated display systems for aircraft of this type. Monochromatic CRTs in direct vision indicators, such as ELI, have a square shape, with a working screen size of 127 mm x 127 mm. The developers of this system proceeded from the fact that the high brightness of the CRT should guarantee a confident perception of all elements of the graphic image due to the brightness contrast, provided that they differ in shape and location, based on the main provisions of engineering psychology.
At the enlarged meeting of the Council of Chief Designers in the MMZ named after Mikoyan, where representatives of the research institutes of the MAP were present, the point of view of the Association on the principles of building the information display system CROCUS, on behalf of the General Director of the Association K. K. Filippov, presented by the author, Deputy Head of NIO-2. Despite the convincing arguments given in the justification of the Association's proposals, representatives of the leading institutes of MAP (LII, NIIAS) categorically opposed the concept of the Association, insisting on the use of penetrons in the ELI. And this despite the fact that already at that time there was obvious hopelessness of this type of CRT, which even its creators in France refused. Toshiba and Intel have revolutionized this area by creating a high-bright color liquid crystal panel with internal lighting, with an integrated control system. In a short time, electronic indication systems were created on their basis, which were installed on serial aircraft Boeing-757 and Boeing-767. Unfortunately, the domestic electronics industry did not have such opportunities. Therefore, the developers of CROCUS did not have another alternative to how to use a monochromatic tube by analogy with the F-18.
Deputy Chief Designer of MMZ named after Yu. Mikoyan A. Yanyshev soon recognized the position of the Association as the only real one. Thanks to him, the Ministry of Electronic Industry agreed on all technical, organizational issues related to the development of a new monochromatic CRT for ELI, which has high brightness and high resolution, as well as the issue of choosing a developer. It became the Research Institute "Platan", with which the Terms of Reference for the development of CRT and the development program were agreed. For the first time in the Ministry of Electronic Industry, the Research Institute "Platan" has implemented an integrated approach to the development of CRT, taking into account the real operating conditions at the facility and the factors that ensure the achievement of the best characteristics of CRT. The electron beam device created by the institute, called "Lithuania", includes the actual CRT, the focusing and deflection system (FOS) and an electromagnetic screen with the elements of the device attachment in the indicator. ELP "Lithuania" is made using modern technology, has flexible leads, including high-voltage ones. The space between the CRT bulb and the electromagnetic shield is filled with a special compound, thanks to which the rigidity of the ELP structure is ensured.
ELP "Lithuania" is equipped with an anti-reflective light filter with a reflective coating on the first surface. The absorption coefficient of the filter is 90%. To protect the coating from damage, the ELP comes with a special soft plug. The good quality of the light filter provides the ability to observe not only symbolic information generated in a functional way, but also a raster, multi-gradation image with a number of gradations of 67 with a maximum external illumination of 100,000 lux. The angle of the ELP bulb is less than 50, which allowed to reduce power consumption by 40 compared to the CRT "Baby". Main characteristics of ELP "Lithuania": working screen size 130mm x 130mm, dimensions 145mm x 145mm x 350mm, anode voltage - 16kv, line thickness 0.20.22mm, service life 1000 hours. ELP "Lithuania" has successfully passed state tests for compliance with the requirements for elements of military aviation equipment.
Acceptance of MMZ named after Mikoyan's concept of building the CROCUS information display system for the MiG-29M aircraft, proposed by the Association, and real assistance in the organization of work related to the creation of new electronic elements, in particular the ELP "Lithuania", allowed the Association to start developing and manufacturing prototypes of the CROCUS system. Here it is necessary to note the positive role in the creation of the ELP "Lithuania" of the leading constructor CROCUS F. D. Zharzhavsky. His rational suggestions on the outer outlines of the tube and the method of its fastening were taken into account during its development.
The development of the Crocus system was carried out in accordance with the Technical Specification agreed with the MMZ named after Mikoyan and the Air Force. At the end of 1988, prototypes of the Crocus system were manufactured. After laboratory debugging, two samples of this system were sent to the Institute of Space and Aviation Medicine for research on a simulator created on the basis of the real cockpit of the MIG-29M aircraft and to the complex department of the Association for bench testing as part of the NPC. The third sample of the CROCUS system was subjected to bench tests for compliance with the requirements of the Terms of Reference. As a result of the tests, it was found that the prototype of the KROKUS information display system in terms of its accuracy, optical and light characteristics fully meets the requirements of the technical specifications and exceeds all previously developed systems of similar purpose. In 1987-1988, an intermediate version of the information display system consisting of indicators of KAI-1, ELI and SEI-31 blocks was created to ensure flight tests of the MIG-29M: TSVM20-6, GS-31, BP. Appropriate software has been developed for this system. It was during the factory tests that defects of the CRT "Latex" were revealed, which were mentioned above.
About new opportunities related to the use of information display systems CROCUS and EDELWEISS
It is known that certain difficulties have arisen when using the television indicator, which is part of the television system of viewing and guidance. In this indicator, the crosshair image, formed by television, had a low brightness contrast. It did not stand out well against the background of a bright television image of the area (snow-covered area, illuminated sea surface), which made it extremely difficult to aim the system at the target. To eliminate this disadvantage, two mutually perpendicular risks filled with black paint had to be applied to the glass of the CRT screen of the indicator, in the center. At the same time, the pilot periodically, manually, using two corrective pens, combined an electronic crosshair with a mechanical one.
As mentioned above, the electron beam indicator ELI, thanks to the use of a universal method of beam control, is able to reproduce the television image and the image of the symbols superimposed on it, formed in a functional way. This universal indicator feature avoids problems that arise when using television monitors, such as IT-23. The solution to these problems is based on two theoretical and technical developments (Authors: M. Z. Lvovsky, P. A. Efimov, K. M. Weinstein, R. V. Tsyvkin) and (Authors: M. Z. Lvovsky, Yu. G. Galibin, P. P. Paramonov). They provide for the playback of the ELI indicator on the screen instead of the television crosshair, its high-brightness image, formed in a functional way. The latter is continuously automatically combined with a point on the television raster corresponding to the center of the optical crosshair that coincides with the guidance axis. This solution is implemented in the CROCUS system with the help of new software and the introduction of a high-speed scanning device in the newly developed thermal imaging system. Verification of the specified functionality of the CROCUS system during its bench tests showed the following results: the mismatch of the crosses formed by television and functional methods did not exceed 1-2 lines with a 625-line sweep, which corresponds to a field of view of 3 - less than 0.3 arc minutes; at the same time, a high contrast (K 0.6) of the crosshair image against the background of the brightest raster image was achieved.
KU-31M control button
The KU-31M control button is installed on the control handle of the fighter aircraft and is controlled by the thumb of the right hand. The button through the converter is included in the central CVM of the NPC. The button is used to control the sight mark or the corresponding mark when using radar or thermal imaging systems. Unlike KU-31, which provides the so-called "positional control", in which the deviation of the handle causes proportional movement of the mark or mark within the information field of the indicator, the KU-31M provides another method of control - "speed control". In this method, the angles of deviation of the handle from the neutral position correspond to the angular or linear speeds of moving the mark or mark along the vertical and horizontal axes.
Although the positional method does not cause any serious complaints from pilots, nevertheless, as a result of comparative tests, with the involvement of the flight crew of two methods of control carried out in the Instinct of Space and Aviation Medicine, the second method was recognized as more effective - "speed control". Therefore, the KU-31M control button was created for the NPC of the MIG-29M aircraft, which provides this method of control (Authors: M. Z. Lvovsky, V. A. Zheleznov). This button, unlike the previous one - KU-31, is equipped with a device to return the handle to the neutral position after removing the forces from it. Just like the KU-31, the KU-31M button is installed in the control handle of the aircraft in such a way that its handle is under the thumb of the right hand. The dimensions of the buttons are the same. The buttons are reliable, and their functional and operational characteristics are positively evaluated by the flight crew.
Significant creative contribution to the creation of the CROCUS and EDELWEISS systems, in addition to Yu. G. Galibina, A. I. Efros and K. M. Weinstein, P. A. Blagov was also made by F. D. Zharzhavsky, V. A. Sysoev, R. P. Provalsky, L. P. Gorokhov, E. P. Smirnov, L. V. Belov, V. K. Feofanov, B. M. Shenderovich, B. A. Vinogradov, A. E. Sesin, L. I. Lesman.
On Chapter Eight, the following conclusion can be made:
1. The development of the CROCUS information display system was evidence of the ability of NIO-2 to implement the most complex projects, which include this system. When developing the CROCUS system, not only the most advanced technologies available to domestic science and industry were used, but also their own unique developments and inventions. It is enough to point out that the development of the most important components of electronics and optics for the system was carried out with the direct participation of the leading employees of the department. This testifies to their high level of professionalism and the exceptionally creative atmosphere that existed in the department.
2. The developed and manufactured samples of Crocus equipment fully met the customer's requirements during the tests. Moreover, the additions to the software introduced on the initiative of NIO-2 made it possible to significantly expand the tactical capabilities of both the equipment itself and the aircraft. These innovations were highly appreciated by the customer. In terms of its information characteristics, CROCUS had no equal and fully met the engineering, psychological and ergonomic criteria. All these advantages of Crocus were noted by the flight crew as a result of flight tests. The CROCUS system in the 90s was demonstrated at one of the first MAC exhibitions in the city of Zhukovsky and made a good impression on foreign specialists.
3. Unfortunately, the completion time of the work on the creation of the CROCUS system, the technical documentation of which was ready for serial production at the established serial plants, coincided with the beginning of a deep crisis in the country, including in the aviation industry. Therefore, the CROCUS and EDELWEISS systems could not fulfill their historical mission. Nevertheless, the development of these systems undoubtedly remained an extremely important and worthy milestone in the activities of LNPO "Electroavtomatika".