3D printing technology news

*searches for some results*

Is this the return of brutalism :|

3D printed buildings do not have to lead a return to the ugly "concrete brutalist" architecture of the 1960s and 1970s. As Canadian architect Douglas Cardinal demonstrated - in his 1989 Canadian Museum of History - even simple applications of CAD/CAM can produce elegant curved walls that are pleasing to the eye. Cardinal used advanced software to draw simple 2.5 D walls that were curved in two dimensions. OTOH Cardinal's concrete and brick walls are essentially one dimensional vertically.
The beauty of 3D printing is that with only minor changes to software, you can easily 3D print 2D or even 3D walls that are curved both horizontally and vertically. For vertical taper, all you have to do is offset the second layer by a little bit: less than 1/4 the thickness of the wall.
Even Lennar/Icon/B.I.G.'s proposed 3D printed houses feature rounded outer corners which should reduce the amount of concrete per house by a ton or two. Those curved external corners eliminate concrete that carries no load, but WAS convenient to cast with flat forms. Moving away from flat plywood forms allows a greater variety of curves, both horizontally and vertically. Eventually compound curved roofs will be 3D printed with out labor-intensive temporary forms.
 
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Phys.org had an article called "Microfountain pen draws minute patterns..." where nanowerk has "Calligraphy at the nano scale" which is subtractive where the former is additive.
 
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I remember sonics used for prints recently..earlier, Bessel functions had letter shaped standing waves in water. Having a smooth curve laid down in one pass would be good for Star Trek toys. The old layered look good for the Super Star Destroyer cortex-with each layer being a deck at that scale.

DSP (Direct sound printing

DSP also allows structures to be non-invasively printed inside other structures that have opaque surfaces.


Another breakthrough:
A team of UCLA engineers and their colleagues have developed a new design strategy and 3D printing technique to build robots in one single step.
Bot-chip

Wearable prints
The creation of high-resolution extrusion printing—think 3D printing but with ink that conducts electricity—has enabled University of British Columbia (UBC) researchers to explore the potential of wearable human motion devices. Their research is published in Carbon.

How 3D prints wear?
A new joint study by Southwest Research Institute and Sandia National Laboratories examines the differences in oxide film growth on additively manufactured (AM) metals and wrought stainless steel in a supercritical carbon dioxide (sCO2) environment.

3D printed food and more

 
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Ice printing

Advances in 3D printing are making it possible to produce such tiny structures. But for those applications that require very small, smooth, internal channels in specific complex geometries, challenges remain. 3D printing of these geometries using traditional processes requires the use of support structures that are difficult to remove after printing. Printing these models using layer-based methods at a high resolution takes a long time and compromises geometric accuracy.

Researchers at Carnegie Mellon University have developed a high-speed, reproducible fabrication method that turns the 3D printing process "inside out." They developed an approach to 3D print ice structures that can be used to create sacrificial templates that later form the conduits and other open features inside fabricated parts.

3D algorithm

A new use for old tech
lithophane—an old-fashioned art form—and 3D printing to turn scientific data into tactile graphics that glow with video-like resolution, enabling universal visualization of the same piece of data by both blind and sighted individuals.
View: https://www.youtube.com/watch?v=a-7O8C3Q7pQ


3D model of Megalodon

3D prints

self-healing coating

patterns

A simple way of sculpting matter

New printing tech

The new approach, called Multiplexed Fused Filament Fabrication (MF3), uses a single gantry, the sliding structure on a 3D printer, to print individual or multiple parts simultaneously. By programming their prototype to move in efficient patterns, and by using a series of small nozzles - rather than a single large nozzle, as is common in conventional printing - to deposit molten material, the researchers were able to increase printing resolution and size as well as significantly decrease printing time.

"MF3 will change how thermo-plastic printing is done," said Cleeman, noting his team has applied for a U.S. patent for their technology.


Also in
A team of researchers at the University of Massachusetts Amherst and the Georgia Institute of Technology has 3D printed a dual-phase, nanostructured high-entropy alloy that exceeds the strength and ductility of other state-of-the-art additively manufactured materials

Correcting print errors
MIT researchers have now used artificial intelligence to streamline this procedure. They developed a machine-learning system that uses computer vision to watch the manufacturing process and then correct errors in how it handles the material in real-time.


Pure 3D copper prints

Metal in glass

Laser prints

retrieve images by sketching
 
In tests, the team demonstrated that the new titanium alloy had both elongation and tensile strengths (stretching and tension, respectively) of over 1,600 MPa. For reference, most commercial titanium alloys top out at around 1,000 MPa. This is also the highest specific strength for any other 3D-printed metal alloy, the team says.

 
Now steel gets its chance to shine:

Joining different metals

How radiation can break down metals:

A nice quote on how copper can be made as tough as some steels.

Finally, a vibration killer?
 



 
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They build a metal dirt dauber.

Multi-materials prints
 
More 3D print news

This 3D printed object allows tiny strands to be wound

I wonder if the interiors of sea floor smokers did the same for DNA…

These prints grow

Conductive plastic?
 
In order to have a nice 3D print-you had to do a lot of typing. Well, now there is "Notate" as per phys.org "New programming tool turns sketches, handwriting into code."
 
In order to have a nice 3D print-you had to do a lot of typing. Well, now there is "Notate" as per phys.org "New programming tool turns sketches, handwriting into code."
There have been false dawns before in that particular area though.
 
Yes...here is the article on that

More news in 3D printing

PVC conquered
 
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In space--I can see bubbles blown with a good mix.

Now to print on curvy surfaces--oh, wait
View: https://www.youtube.com/watch?v=-NpBc7eLL_4
 
More finds


Now this may not seem to be of immediate use---but I can't help but wonder if this might help with computer models to go into 3D prints

In an article in the Proceedings of the National Academy of Sciences, Adriaenssens's team presents a method that describes creases as part of a continuous system rather than a separate section of calculations. The new method not only allows engineers to conduct calculations in one effort, it also accounts for different degrees of folding in a structure, from sharp tent-like creases to more gradual curves.
 
Sensors built into prints
 
the latest phys.org story is called "Modern origami creates glass shapes by folding." A glass feather is presented.



Maybe an airframe can have water cooled skin used just once-on the ground-so that it might be surrounded by a TPS in one pour...the liquid used to prevent annealing during the heat-treat... and as a back-up during re-entry. Squirt aerogel between hull and TPS. Buran and Columbia weren't filled with cryogens like Starship-it might need tubes to keep TPS warm on ascent too. No cracking-so TPS can be one piece?
 
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Better surface detail can now be had:
High detail 3D printing
View: https://www.youtube.com/watch?v=-PveHpVu9mM
 

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