PASGT helmet

Wolf7

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What is the story of origin of PASGT helmet? is it really based on german Stahlhelm? or maybe have something in common with us experimental model 5 helmet from ww1? Or were other us helmets (ex. prototypes), that covered ears ?
 
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What is the story of origin of PASGT helmet? is it really based on german Stahlhelm? or maybe have something in common with us experimental model 5 helmet from ww1? Or were other us helmets (ex. prototypes), that covered ears ?

NOt so far as I can find. The resemblance is pretty superficial and the designers insist that the PASGT shape is based on a number of functional studies in the 1970s, not old helmets from the teens or 40s. Basically, the PASGT covers as much of the head as possible without interfering with vision, hearing, or other soldier equipment.

 
Hi Wolf7,

What is the story of origin of PASGT helmet? is it really based on german Stahlhelm? or maybe have something in common with us experimental model 5 helmet from ww1? Or were other us helmets (ex. prototypes), that covered ears ?

I read one pretty comprehensive WW2 era US report comparing the M1 steel helmet to the Wehrmacht helmet, and it concluded that the shape of the German helmet provided better protection in relation to its weight.

There were of course good engineering reasons behind this, and if you task a good-sized team of engineers with designing a new helmet, giving them enough resources to thoroughly explore the design space, it's not a suprise when they come up with a convergent solution.

The original German steel helmet itself is supposed to be based on a medieval helmet type called "sallet" ... but if you ask me, that might as well be another case of convergence, as the same engineering considerations already applied in medieval times.

Here is a page showing the "first sketch of the German steel helmet", according to the caption below the drawing:


It shows that the basic idea was to have a very close-fitting helmet top, a flared-out neck protection, and a protective screen for forehead and eyes. Form follows function ...

Regards,

Henning (HoHun)
 
The U.S. designers quoted below who worked on PASGT (Phillip Durand and Lawrence McManus from Natick) are not impressed with the WW2 Stahlhelm, at all.


The question is, did the Germans know something we didn't back in World War II? Was their helmet intrinsically superior to the steel pot?

"No, their design just came about from an artist's concept," Durand says derisively. "In fact, in terms of ballistics it wasn't nearly as good as the M1. It was too close to the head and it had a terrible suspension system with a lot of metal components inside that became secondary missiles."

What about the broad, angled "skirt" around the German helmet? Didn't it offer more protection than the steel pot, with its narrow rim?

"No," Durand says. "That was a leftover from World War I, from trench warfare, when the soldier was in danger from being hit by falling rocks and debris from explosions. That's why the British 'pie plate,' the one we were using in Bataan, had the skirt."

Well, if the old German helmet was so bad, why does the new American helmet look so much like it?

"Actually, it doesn't, if you look closely," McManus says, and he's right, up to a point. The American helmet seems to fit the head better, it has a molded protrusion for the ears, and it lacks the distinguishing flare of the "skirt." Even so, anyone with strong memories of World War II isn't likely to be so analytical.

The only positive aspects McManus and Durand see in the old German helmet are that "it was stable, because it sat lower on the head, and it provided peripheral vision." Those are but two of the many advantages that the pair see in the new American helmet.
 
Hi,

The U.S. designers quoted below who worked on PASGT (Phillip Durand and Lawrence McManus from Natick) are not impressed with the WW2 Stahlhelm, at all.

Thanks a lot, that's quite an interesting perspective!

Unfortunately, I don't have a link to the WW2 US report available as the topic is relatively far from my main area of interest, but I certainly remember that this report was quite a bit more impressed by the German helmet. However, it might well be that at the time they didn't consider effects such as the "secondary missile" mechanism mentioned in the interview, so Dunrand and McManus might be right due to a more advanced understanding of what makes a good helmet.

It seems that the characterization of Schwerd as "artist" is in error, though. I am convinced I have seen him referred to as artist elsewhere too, but when I saw that Schwerd was a professor at a Technical University, which normally focus on natural science and technology, I looked it up - Schwerd was a mechanical engineer, who cooperated with the surgeon Alfred Bier in the creation of the steel helmet:


The Museum of the Bavarian Army states that Schwerd "conducted extensive trials with prototypes", and though it's unfortuntely not clearly stated, the use of the German term "Proben" for "trials" makes it very likely that this refers to ballistical trials:


(In the catalogue linked on the museum page, there's actually a photograph of Schwerd inspecting dented trial helmets at what must be a firing range, but that's from the 1930s, probably during development of what became the 1935 model of the steel helmet - p. 61, if you're interested.)

Regards,

Henning (HoHun)
 
Helmet fashions ossicilate in cycles from small to large and back to small.
Consider how Germany started World War 1 with the small “pickle helm” made of leather. It was largely for show.
After the first year are heavy artillery Bombardments, they introduced the deep Stahlhelm. Stahlhelms for MG crews even got an extra layer of armor clipped onto their foreheads.
When Germany re-equipped their army during the 1930s, they introduced a slightly shallower version of the Stahlhelm. Some complained that deep side armor limited peripheral hearing.
Luftwaffe paratroopers got a smaller version with most of the brim deleted.
Fast forward to Afghanistan and German paratroopers wore composite helmets cut back so far that they were little more than “bump hats” whose primary function was providing mounting plates for ear-phones and night-vision goggles.
…. and the cycle repeats.
 
Australia introduced it's own version of the PASGT based on ballistic fibre in the 1990s. They look identical.
 
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I think that there is a interesting tip, EX-51...

Although not directly PASGT-related, a bit of background on those earlier experimental helmets may be of interest. The EX 51-1 was an evolution of the EX 49-3 prototype produced at Fort Benning - itself a refinement of the EX 49-1 (which sprang from the commerical Doron Crash Helmet).

A major issue was finally concluding as to whether a universal, "all-purpose helmet" was actually feasible or if armoured crews in particular needed a specialized type. In 1944-45 alone, the Armored Board at Fort Knox tested various potential helmet types for tankers, including (excuse the random hyphens) the T-10, T-12, T-13, T-16, T19E1, T19E2, T-20, T20E1. Between 1947 and 1952, the Army Field Forces Board tested (with report dates in parentheses) the Doron Crash Helmet (Dec 1947), EX 49-1 (Aug 49), Ex 49-3 (Mar/Apr 50), EX 51-1 (Oct 52).

In the quoted sources (below), the nomenclature shifts about. In the first source, the designation is given with a space but without a hyphen. In the second quoted source, no there is no space at all. In both cases, the official description is given in lower case. But, in captions it is upper case - eg: Liner, Helmet, Nylon Ex 49-1 (and note that lower-case 'x'!).

A Tanker's Uniform for a Tanker's Duties: A Research Report, Prepared at The Armored School, Fort Knox, Kentucky, 1951-1952 [April 1952]; pp 32-33
-- https://mcoecbamcoepwprd01.blob.cor...rs/ASTUP/A-F/Committee 32 Tankers Uniform.pdf

"At a meeting in the Metropolitan Museum of Art in New York City in January 1949,a universal helmet design was studied in some detail and the liner, helmet, nylon, EX 49-1 evolved as a possible universal helmet [...] This helmet was constructed of seven-ply laminated nylon fabric. It offered considerably mere coverage to the back of the head and ears than the standard M-1 helmet. It was intended for use without an external shell by crew members of armored combat vehicles. The suspension was similar to the standard M-1 suspension. After testing, it was recommended that no further consideration be given to the liner, helmet, EX 49-1 for use by armored vehicle crewmen and no further development of a universal helmet be undertaken. It was recommended that a special helmet be developed for crew members of armored combat vehicles. 12

However, the idea a universal helmet was not to be defeated so easily. The Metropolitan Museum of Art developed the liner, helmet, nylon, EX 49-3 (Methacrylate Prototype) in can effort to correct the deficiencies of the liner, helmet, nylon, EX 49-1. This helmet was made of methacrylate merely for testing purposes. The liner, if adopted and produced, would be made of nylon.

At the present time the helmet, EX 51-1, a modification of the EX 49-3, is under test. This project has been assigned. an "A"priority. No results are obtainable at this writing. The EX 51-1 represents the latest development in helmets for armored vehicle crewmen. It consists of three parts; the shell, the liner, and the suspension. The shell is fabricated of heat treated aluminum alloy and is shaped to cover the head, fore-head, and ears. It is cut out at the rear (nape of the neck) to allow the wearer to turn his face upward without interference from the shell. It is also cut out at the front (forehead) to allow the wearer to use optical instruments. The hinged latches on either side of the shell not only provide fastenings for the chin strap but also give a means of locking the liner to the shell. The canvas chin strap has a quick release device at one end. There are two size shells. The small size weighs 1.33 pounds; the large size weighs 1.45 pounds. The liner is designed to give protection against small arms fire and shell fragments. It is fabricated of nine-ply, 2 x 2 basket weave nylon with the same shape and configuration as the shell. The liner is made to fit snugly into the shell and is locked into the sides of the liner to take either of two types of suspension, M1 or M5. There are two sizes of liners: the mall size weight 1.39 pounds, the large size weighs 1.51 pounds."

Technical Memorandum 4-73
Historical Documentation of the Infantry Helmet Research and Development: USAMC Five-Year Personnel Armor System; Technical Plan; Charles W. Houff & Joseph P. Delaney; February 1973; pp-8-9
-- https://apps.dtic.mil/sti/pdfs/AD0908190.pdf

"T21 shell had a curvature in all directions at all points in the helmet, established through anthropometric studies of the human head and purported to decrease size with no sacrifice of area coverage, yet increase strength and protection. It weighed two pounds, three ounces and was worn with the standard liner. The T22 was smaller than the T21 and was a one-piece helmet, worn without a liner. The T23 was larger than the T21 and incorporated a thicker liner. [...]

The T24 helmet had an aluminum shell modeled after the M1, with a laminated nylon liner. The T21 E1 utilized the nylon and aluminum but was based on the contour pattern of the T21. [...]

The period 1947-1951 saw research continuing on helmet and. liner designs and on new material. The T21 was modified according to test report comments and became the T21E2, having additional coverage at the nape of the neck. However, with the additional coverage, weight increased to that of the M1. In January 1949, a decision was made to suspend development of the T21E2 and the non-ballistic tankers helmet and to concentrate on an all-purpose helmet. The first model was the EX49-3, which became the EX51 after test and modification. The EX51-1 was two-piece, having an aluminum shell and a 9-ply nylon liner. It had two sizes, small, to size 7 1/8, and large, size 7 and larger. The EX51-1 utilized the M1 suspension and weighed under three pounds. It was extensively tested [...].

Tests by Army Field Force Board No.3 in 1952 concluded that the EX51-1 was unsuitable for the Army Field Force, pointing out that it exposed a larger area of the head to missiles, impaired hearing and interfered with communication equipment. Moreover, the hardware attachments were both fragile and difficult to operate. In this report, Board No.3 stated that it had commented favorably in 1946 on the T21E2 and the Doron Type II and concluded that they were suitable for further development. The Board questioned the soundness of an "all-purpose helmet" (319).

An Army Helmet Conference at the Office of the Quartermaster General in Washington, D.C., 9-10 December 1952, decided to discontinue the all-purpose helmet and require two helmets -- one infantry and one combat vehicle crewmen --and developed the military characteristics for these two helmets.

In 1953 the Combat Helmet T53-2 and T54-1 Helmet Liner were engineering-development (ED) tested 'and engineering service test (EST) quantities of these items were produced for testing in 1955. The T53-2 was a 35-ounce aluminum shell having a 15-ounce nylon liner. It increased the protected area by 10 percent, provided an improved suspension system, offered better ballistic protection and was considered to be more compatible with the armor vest than the M1."
 
Fast forward to Afghanistan and German paratroopers wore composite helmets cut back so far that they were little more than “bump hats” whose primary function was providing mounting plates for ear-phones and night-vision goggles.
Right, because the earphones/muffs that fit under a PASGT do not provide much noise reduction, which then makes it hard to communicate. So the ear covers go away to make more space for better earphones.

Also, the "bike helmets" started out from the folks doing vessel boarding, where a PASGT could direct water into the ear and blowing out your eardrum. Nobody wants that.

The part of the PASGT helmet covering the back of the neck got cut back due to the body armor bumping the helmet over your eyes when you dive prone. That wasn't particularly desirable because it left a gap in protection, so the next generation of helmets, the OPSCOR, clung close to the back of the head so it didn't get bumped by the body armor.

OPSCOR patterns are available in both bump hats and at least NIJ Level III or IIIA. I think I've seen a Level IV helmet, but that's super expensive and very heavy.
 

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